Tuesday 5 April 2016

Rear Suspension - Pt 3 Coil over Dampers and Tie bars

Next parts was the fitting of the springs and dampers. This was to prove a little more time consuming than I had anticipated. Generally they would fit however there was no clearance between the top mount and the chassis meaning that when under load there was a serious risk of a metal to metal clash as there is compliance in the rubber bushes. I have some before and after photos.

Before... You can just see that there is a clash  between the top mount and the chassis. There must be good clearance in this area.
After... There is now ample clearance. It was necessary to add a shim to take up the clearance making a good snug fit for the steel bush. This meant that I could happily torque the bolts with no fear of distortion.
The last thing that needed to be done was a final torque up of all nuts and bolts to the correct specifications. I always leave these for a while before re-checking and then 'paint spotting' the nut and thread as confirmation that all is OK. (At least for now!)

Drivers side complete. Just need to secure the handbrake cable to
the tie bar to stop it waggling around.
This is my setup for setting the torque on the drive shaft nuts. I
was able to borrow the torque wrench from Southam Tyres. They
were really accommodating and helpful.
All complete.
Now onto the calipers and flexible hoses.

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